Fuel pumps wont come on

XR4Ti / Sierra / Sierra Cosworth Discussions - Questions, problem resolution, general talk, technical tips and modifications.
Post Reply
Merkur Club web site
mike701324
Posts: 2
Joined: Thu Jul 02, 2020 12:01 am

Fuel pumps wont come on

Post by mike701324 »

Bought a 1989 merkur xr4ti non running. Owner said it was running last fall but could not get it running after winter. Checked out the inertia switch its good works well and connectios are good. Chassis ground in back good as well. Just replaced the old fuel pump as couple days ago and was reading 0v to the pump. Checked the relay 12v is reaching the relay slot. But i see nothing at the fuel pump fuse.. Couple other weird things the blinkers and horn worked fine. Till today. Lol. Is there any way to hot wire a switch to turn the pumps on? Thnks in advance.
hbar
Level 1
Level 1
Posts: 56
Joined: Mon Jul 15, 2013 11:26 am

Re: Fuel pumps wont come on

Post by hbar »

I would run a hot jumper wire to the fuse and see what happens. If the pump comes on then you know the problem is before the fuse box.
Dan from Illinois
87 Merkur XR4ti, 5 spd, White, Summer driver
2014 Ford Focus SE, ECU tuner.
User avatar
merkurdriver
Level 8
Posts: 6366
Joined: Tue Jan 21, 2003 4:29 pm
Location: Northeast Ohio
Contact:

Re: Fuel pumps wont come on

Post by merkurdriver »

If you have 12v at the pump relay in the fuse box I would check the ECU relay under the glove box next to the computer.
(I keep a spare of this relay and TFI module in the glovebox of every XR.)
Ed Lijewski
Level 8
Posts: 8416
Joined: Thu Sep 04, 2003 5:53 pm
Location: The Belly of The Beast

Re: Fuel pumps wont come on

Post by Ed Lijewski »

20160326_190214.jpg
20160326_190214.jpg (236.87 KiB) Viewed 2714 times
YMMV
Descartes: "Cogito Ergo Sum"
Lijewski: "Sum Ergo Drive-O. Mucho!
User avatar
Bob Weir
Level 7
Level 7
Posts: 1284
Joined: Tue Oct 14, 2003 6:49 pm
Location: Allentown PA

Re: Fuel pumps wont come on

Post by Bob Weir »

Mike,

Welcome to the MCA

Using this website is free. However, there are benefits to being a paid member. You qualify for a FREE 1 yr membership. Go here for info
viewtopic.php?f=19&t=30034

PS Please go to the "Profile" section and tell us a little more.
User avatar
andyofcolumbusmerkur
Level 7
Level 7
Posts: 1866
Joined: Mon Jul 15, 2013 7:58 pm
Location: NE Ohio

Re: Fuel pumps wont come on

Post by andyofcolumbusmerkur »

Cool. Sounds like you got a very rare car and I bet for a bargain non-running and all. Do you have the digital shop manual on pdf? You want that for sure. You may want to think about putting in a single Walbro pump instead of the dual pump setup, with new wiring filters etc. Maybe you could take back the pump you bought if it doesn't smell like fuel. The out of tank high pressure pump can fail and the wiring is exposed and can cause problems. A parts store pump may not be very high quality. I think the fuel system should be 100 before anything else is done like upping the boost or putting in a different ecm. If your going completely stock you can get oem parts though the vendors here.

:puke oreily's
The best way to keep your Kia from being stolen is to not have a Kia.
zxr250cc
Level 5
Level 5
Posts: 585
Joined: Sat May 27, 2017 11:07 am

Re: Fuel pumps wont come on

Post by zxr250cc »

Hi all,

I keep returning to this looking for more info and keep wondering if mice are the problem. Nibble, nibble, nibble...

Cheers
1986 XR4Ti Mineral Blue Metallic
Post Reply